Pollution Control Unit (PCU) Cleaning & Repair

Protect your air quality compliance and your roof with NFPA 96-compliant* PCU cleaning, filter exchange, bulb replacement, and fan service for commercial kitchens across Texas and surrounding states.

What a Pollution Control Unit Does
— And Why It Matters

A Pollution Control Unit sits downstream of the exhaust fan, between the grease duct and the rooftop discharge. Its job is to capture the grease aerosols, smoke particles, and odor compounds that a standard kitchen hood and exhaust system cannot remove on its own — so the air leaving the roof meets municipal air quality standards.

Many cities across the Southwest require a PCU when a commercial kitchen exhausts near residential, mixed-use, or sensitive air zones. Dallas, Houston, Austin, Oklahoma City, and Tulsa all have local air quality provisions that interact with NFPA 96, 2024 Edition Section 11.4 (air pollution control devices) and IMC 506.3.4 (emission control equipment). When a PCU is installed, the operator becomes responsible for keeping it functioning at the manufacturer’s specifications — per NFPA 96, Section 11.4.1.

A clogged PCU stops doing its job. Grease and smoke return to the air. Neighbors complain. Building owners get cited. And the operator carries the liability.

Facilitec Southwest’s Phil Ackland Certified Technicians handle the cleaning and maintenance side of PCU service — the routine work the manufacturer expects the operator to keep up with between certified-technician visits. From Cooktop to Rooftop, every link in the exhaust system is documented and accounted for.

When NFPA 96 Requires PCU Service

NFPA 96, 2024 Edition treats Pollution Control Units as part of the listed exhaust system. Three sections of the standard determine when cleaning is required:

Section 11.4

Air pollution control devices shall be maintained to manufacturer's instructions. This makes the manufacturer service interval — not a generic calendar — the legal baseline.

SECTION 11.6.13

Air pollution control devices shall be inspected and cleaned at the frequency required by Table 12.4 — tied to the cooking volume of the kitchen below.

IMC 506.3.4

International Mechanical Code: emission control equipment installed in the exhaust system shall be approved and maintained per the manufacturer's listing.

Our Phil Ackland Certified Technicians inspect the PCU at every hood cleaning visit, clean to the surfaces we are qualified to clean, exchange filters, replace broken PCU bulbs and globes, and flag any electrical or electronic issue for the manufacturer’s certified technician to follow up on.

What's In Scope — And What Goes Back to the Manufacturer

Facilitec Southwest is honest about the line between routine PCU service and certified manufacturer repair. The maintenance side — cleaning, filter exchange, bulb replacement, fan repair, access panels — is our daily work. The in-depth electrical and electronic repair side is reserved for the manufacturer’s certified technician because warranty terms, training requirements, and proprietary parts all sit with the manufacturer.

If the inspection finds a deficiency on the manufacturer’s side of the line, we document it in the written report, photograph it, and forward the file so the operator can route the work to the manufacturer’s certified technician without delay. That’s the cleanest path for warranty preservation, certification compliance, and operator peace of mind.

Field Note — Why the Scope Line Exists

Manufacturers train and certify their own service technicians on the specific electronics inside each PCU model. Performing in-depth electrical repair without that certification voids the manufacturer's warranty, creates liability exposure, and risks damaging components that are expensive to replace. Facilitec Southwest holds the cleaning and maintenance line, and lets the manufacturer hold the electronics line. That's the responsible boundary — and the one that keeps operators covered.

Protect Your Business With Regular Exhaust Hood Cleaning

Kitchen hood cleaning helps reduce fire risk, support inspections, and keep commercial kitchens operating safely. Facilitec Southwest provides NFPA 96-compliant kitchen hood cleaning and kitchen exhaust cleaning for restaurants, hospitals, hotels, schools, and other commercial facilities across our service areas.

Serving Kitchens of Every Industry

If your facility isn’t listed, we likely still serve it—contact us.

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Why Choose Facilitec Southwest for Hood Cleaning?

Facilitec Southwest provides professional kitchen hood cleaning, detailed documentation, and flexible scheduling to help commercial kitchens stay compliant and inspection-ready.

How Often PCUs Need Service

NFPA 96 doesn’t set a cleaning schedule directly for Pollution Control Units — it sets an inspection schedule under Section 11.6.13 (tied to Table 12.4) and a cleaning trigger when the manufacturer’s specification or the inspection finds the unit out of compliance. Manufacturer recommendations vary by technology and cooking volume.

Our Phil Ackland Certified Technicians assess your unit, review the manufacturer’s spec, log the kV and lamp-hour readings, and recommend a schedule that holds the PCU within manufacturer tolerance and keeps the system Grease-Free and Fire-Safe between visits. Schedule coordination is handled through our Maintenance Program.

PCU Cleaning — What Every Visit Covers

A Facilitec Southwest PCU cleaning visit follows the manufacturer's published cleaning procedure for the unit, layered on top of the documentation chain NFPA 96 expects. Cleaned to bare metal at every collection surface we are qualified to clean.

Lockout and isolation

Electrical lockout (NFPA 96, Section 12.6.3) and isolation of the upstream exhaust system. Suppression system taken offline during the work (Section 12.6.5).

Pre-service inspection

Photograph the unit, document the condition of every removable component, and note any electrical or electronic concern to flag for the manufacturer's certified technician.

Pre-filter exchange

Replace pre-filters and mesh stages with fresh media. Pre-filter blinding is the most common cause of PCU underperformance and the most common item missed on shortcut visits.

ESP cell external washing

Where the unit's manufacturer cleaning procedure permits external washing, remove the ESP cells and wash to bare metal with the manufacturer-approved detergent. Reinstall in original orientation.

PCU bulb and globe replacement

Replace broken PCU bulbs and globes on UV-equipped and lighted units. PCU bulbs are separate components from the bulbs inside the hood.

Carbon stage check

On units with carbon polishing, inspect the bed and recommend exchange if saturated. Carbon is non-cleanable once spent.

Grease drain service

Clear and flush the PCU grease drain and scupper. A blocked drain backs grease into the unit and onto the roof — a frequent source of citations.

Reassembly and verification

Reinstall cells and filters, restore power, and confirm the unit starts and runs. Electronic verification (kV calibration, lamp-hour reset, control board diagnostics) is the manufacturer's certified technician's responsibility.

Documentation and sticker

Apply the service sticker per NFPA 96, Section 12.6.13. Place service tags at any opened access panels (Section 12.6.10). Deliver the written report within two weeks (Section 12.6.15) with photos, work performed, and any items flagged for the manufacturer's follow-up.


Field Note — What Goes Wrong

The most common finding when Facilitec Southwest's Certified Technicians take over a PCU from a previous vendor is ESP cells that were rinsed but never actually de-greased to bare metal, leaving residual film that immediately re-fouls. The second-most-common is pre-filters that were left in place visit after visit, blinding airflow until the unit stopped pulling. Both are cleaning-side problems — not electronics — and both are inside our scope to fix.

What You Receive at the End of Every PCU Visit

Every Facilitec Southwest PCU service closes with the documentation chain NFPA 96 requires — the same file a fire marshal, an air quality inspector, and an insurance carrier all expect to see.

The complete chain — sticker, tags, photos, written report, and any manufacturer-side flags — gives operators peace of mind when an inspection lands without notice. For the standards behind each requirement, see button below.

Always NFPA 96 Compliant*

Every service includes documentation and cleaning practices designed to support NFPA 96 compliance and inspection readiness. We’re proud members of the NFPA, Texas Restaurant Association, and Restaurant Facility Management Association.

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Frequently Asked Questions

What is a Pollution Control Unit?

A Pollution Control Unit (PCU) is air pollution control equipment installed downstream of the exhaust fan in a commercial kitchen exhaust system. Its job is to capture grease aerosols, smoke particles, and odor compounds before the air discharges from the roof. Common types include Electrostatic Precipitators (ESP), UV-ozone systems, hybrid multi-stage units, and carbon polishing stages. NFPA 96, 2024 Edition, Section 11.4, covers their maintenance requirements.

We handle the cleaning and maintenance side of PCU service: cleaning to bare metal, pre-filter and HEPA exchange, external ESP cell washing, PCU bulb and globe replacement, carbon bed exchange, grease drain service, access panel installation, and full fan repair or replacement on the PCU exhaust fan. In-depth electrical and electronic repair — ionizer rods, ESP cell replacement, high-voltage power supplies, control boards, UV ballasts, auto-wash electrical components, kV calibration — is performed by the unit’s manufacturer-certified technician. Warranty terms, certification rules, and proprietary parts make that the right boundary, and we coordinate the handoff so the operator doesn’t have to chase it.
NFPA 96 requires that air pollution control devices be maintained per the manufacturer’s instructions (Section 11.4.1) and inspected at the frequency in Table 12.4 (Section 11.6.13). Cleaning is required when the inspection or the manufacturer’s spec indicates the unit is out of compliance. IMC 506.3.4 reinforces the requirement at the building-code level. Facilitec Southwest follows these guidelines on every PCU cleaning visit.
The right interval depends on cooking volume and the manufacturer’s spec for the specific unit. High-volume kitchens (24-hour, charbroiling, wok, fast food) typically require monthly service. Standard sit-down restaurants and hotels run on a quarterly schedule. Moderate-volume operations service semiannually. Low-volume operations service annually. Solid-fuel cooking is monthly. Our Phil Ackland Certified Technicians recommend the schedule after the first inspection.
Yes. A clogged or mistuned PCU stops capturing grease and smoke, which means the air discharging from the roof exceeds local air quality limits. In cities with active air pollution ordinances — Dallas, Houston, Austin, Oklahoma City, and others — the operator can be cited under both the local air quality code and IMC 506.3.4. NFPA 96, Section 11.4.1, makes manufacturer-spec maintenance the operator’s responsibility once a PCU is installed.
Facilitec Southwest cleans and services every major Pollution Control Unit on the U.S. market, including CaptiveAire UV-J and ESP-J, Smog-Hog (UAS), Trion Air Boss, Accurex AirCleanse, Gaylord ELXC, Halton M.A.R.V.E.L. and KSA, Captrate Solo and Hybrid, and United Air Specialists. Cleaning, filter exchange, bulb replacement, fan work, and access panel installation are in scope. Manufacturer-certified electrical and electronic repair is referred to the unit’s certified technician.
Yes. Most PCU service happens overnight because the cookline must be off for electrical lockout (NFPA 96, Section 12.6.3) and the suppression system is taken offline during the work (Section 12.6.5). Our After Hours Service mobilizes Phil Ackland Certified Technicians outside business hours to fit the operator’s closure window.
Every visit closes with the documentation chain NFPA 96 requires: the service label on the unit (Section 12.6.13), service tags at every opened access panel (Section 12.6.10), before-and-after photos, any items flagged for the manufacturer’s certified technician, and the written cleaning report delivered within two weeks (Section 12.6.15). The full file supports inspections, insurance reviews, and air quality compliance documentation.
Facilitec Southwest services Pollution Control Units across TexasOklahomaLouisianaNew Mexico, and Arkansas. For multi-site portfolios, our NFPA Compliance Services coordinate PCU documentation across every location.

Keep Your Pollution Control Unit Clean and Compliant

Schedule professional PCU cleaning, filter exchange, and fan service. Manufacturer-side electrical work coordinated to the unit's certified technician.

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